How AGI Denim is Rising to the Challenges of Hemp in Denim and Jeans – Sourcing Journal


Industrial hemp, a pressure of the hashish plant, is gaining traction within the style business as a extra sustainable substitute for cotton in denims. However whereas the crop has fascinated the enterprise, in the case of denim-friendly fibers, hemp continues to be enjoying laborious to get.

Although hemp at the moment has a extra sophisticated and fewer strong provide chain than cotton, Pakistan-based premium denim producer AGI Denim is embracing the rising fiber in blended supplies as curiosity in different yarns takes off. “The market has been just lately captivated by this concept of hemp, this magical cellulosic fiber that requires so little enter to develop,” stated Henry Wong, director of product growth and advertising and marketing for North America at AGI Denim, previously Inventive Material and Garment Industries.

Hemp is a sexy different to cotton attributable to its comparably low-resource cultivation. It takes about 2,600 gallons of water to provide 1 kilogram of cotton—or a pair of denims and a shirt—in comparison with simply 80 gallons to 130 gallons for a similar quantity of hemp.

In line with a report by the Stockholm Setting Institute commissioned by the BioRegional Growth Group and Worldwide Fund for Nature – Cymru, industrial hemp is “low upkeep.” Hemp additionally has a brief develop cycle, about 110 days to cotton’s 150-day rising season. As there are extra requires natural agriculture, hemp additionally boasts the good thing about being naturally pest-free and due to this fact pesticide-free.

One other facet propelling hemp into the highlight is altering laws. Industrial hemp has a low focus of THC, which supplies marijuana its psychoactive properties, nevertheless rising hemp as a commodity within the U.S. was challenged economically by the Marihuana Tax Act of 1937 and formally outlawed within the 1970s throughout the battle on medicine. This modified in 2018, because the farm invoice legalized industrial hemp manufacturing nationwide.

Even with this legalization, which has made shopping for hemp simpler normally, it’s nonetheless laborious for denim mills to purchase hemp that may simply be spun. “Whereas hemp crops are growing, the processes concerned in changing it into fiber which cellulose spinning mills can simply use are nonetheless not readily accessible, particularly near both the crop supply or to many necessary denim-production middle factors,” Wong stated. “We wish to keep away from a provide chain the place crops are produced in a single a part of the world, shipped to a different a part of the world for processing, after which have the ensuing fiber shipped to totally different denim manufacturing areas.”

One of many challenges of working with hemp for denim is yielding fibers which can be delicate but sturdy sufficient. The popular type of hemp for denims is cottonized, or put by means of a chemical course of to make the fibers extra enormously resemble these of cotton, permitting them to be spun on the identical machines. This cottonization produces shorter fibers, which aren’t as sturdy. Whereas there are some growers cultivating species of hemp that produce longer cottonized fibers, Wong says these are in brief provide.

This has led to a balancing act for AGI Denim, because it seeks to maximise the share of environmentally pleasant hemp in its supplies whereas additionally making certain that they’re sturdy sufficient. Whereas it’s difficult to create a delicate but sturdy hemp denim, AGI sees it as a chance to be seen as a mill that succeeds within the face of those hurdles.

Exhibiting indicators of the starvation for hemp, since AGI Denim started bringing its hemp denim to commerce reveals and consumer conferences, these blended textiles have grow to be among the most chosen ideas, regardless of a usually increased price ticket. “In the meanwhile, we’re seeing that hemp is in reality somewhat bit pricier than conventional cotton denim, however I consider that’s simply because…for denim, hemp is a comparatively new fiber,” Wong stated.

Per Wong, lots of the challenges surrounding hemp in the present day—from the worth and high quality to availability—will probably be resolved if there may be higher demand on the finish of the provision chain. One of many issues that hemp has going for it’s sturdy storytelling potential, however it’s largely as much as the consumer-facing retailers and types to speak the advantages and create the need for extra responsibly made merchandise.

“If the market says, ‘We merely want hemp denim,’ and [everybody is] keen to help it, spend the early adopter prices to develop it, dwell by means of the ache of creating that offer chain, we’ll resolve it,” Wong stated. “It’s only a matter of how badly we wish it. Not simply us as a provider, however manufacturers, retailers, customers.”

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